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  • 4 года назадОпубликованоFloweringElbow

Bigger castings, melting and making alloy CNC parts with epoxy layer damping

Casting the large spindle plate: It will fill our largest crucible right to the brim, but we are attempting to melt some aluminium in the new waste veg oil furnace, pour it, and make a casting for the large CNC machine. This will be the z-axis carrier plate – the part that travels the length of the gantry and provides a platform for the z’s linear motion carriages, ball screw and servo motor. See the CNC thrown together and in action here: Want to see our experiments with the y-axis gantry? video here: 23 metal casting tips (which is also the video where we make the large z axis spindle plate). The 3D model of the CNC AND a document explaining how to use DIY mixed 'metalized epoxy' to massively aid in machine building are both available for a tokenistic amount in our Ko-fi shop here: If you enjoy our videos, consider buying us a coffee Here's Olfoundryman’s great video about pouring technique Subscribe to Flowering Elbow for more DIY upcycling fun! Check out our secondary channel "Flowering Elbow 4 Super Nerds" here: 00:00 Intro to the melting and casting project 00:18 Preparing the pattern 00:39 Ramming up the flask with green sand 02:00 The mulling / mixing machine – increasing moisture content 02:13 Harvesting scrap aluminum (alloy wheels are my usual source) 02:42 Improvements to sprue, runner, pouring basin and gating design + a few casting tips and tricks 04:27 Splitting the flask, removing the pattern 06:00 A word on the new waste oil furnace 07:07 The big pour! 08:44 The casting reveal 10:17 Machining the casting’s critical surfaces 11:30 Epoxy damping takes the stage 14:31 Implementing epoxy 15:00 tweaking the constrained layer damping 15:36 dealing with counterbore difficulties Lets Connect! Our website: FB: